npi coating machine

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NPI Coating Machine for New Product Introduction and Precision Trial Coating

NPI coating machine is designed for new product introduction, coating process development, sample validation, and small-batch trial production. It helps manufacturers test coating recipes, verify film uniformity, control coating thickness, and prepare reliable process data before moving to mass production.

Product Description

KYD NPI coating machine is developed for R&D teams, process engineers, material manufacturers, and production plants that need a flexible coating platform for new materials, new products, and pre-production trials. The equipment can support roll-to-roll unwinding and rewinding, web guiding, tension control, precision coating, metering, drying, curing connection, cooling, inspection, and data recording according to the customer’s process route.

Each system is designed according to substrate type, coating liquid viscosity, target wet film thickness, coating width, line speed, drying temperature, tension requirement, workshop or cleanroom condition, safety requirements, and destination country standards. KYD provides engineering review, layout planning, mechanical design, electrical control, manufacturing, assembly, debugging, and export support for NPI coating projects.

Main Features

  • Flexible coating platform for NPI trials, sample making, material evaluation, process window verification, and low-volume production.
  • Available with slot die coating, comma knife coating, micro-gravure coating, transfer coating, drying, curing, inspection, and control modules.
  • PLC control, HMI operation, recipe storage, metering pump control, tension control, sensor feedback, and production status monitoring are available.
  • Designed for stable film formation, repeatable coating conditions, controlled drying, reduced trial waste, and easier scale-up to pilot or production lines.
  • Coating width, line speed, coating head, pump system, drying length, temperature zone, substrate path, and voltage can be customized.

Quick Configuration

  • Equipment typeNPI coating machine
  • SubstrateFilm, foil, sheet, web
  • Line modeLab / pilot / small batch
  • ControlPLC / HMI / metering
  • CustomizationCoating head, drying, tension

Technical parameters

NPI Coating Machine Specifications

The following parameters are for reference. KYD can customize the NPI coating machine according to substrate width, coating method, coating liquid, target film thickness, drying process, trial capacity, workshop layout, and export requirements.

Applicable substratePI film, PET film, copper foil, aluminum foil, separator film, paper, nonwoven material, composite film, thin sheet, and custom web materials
System scopeUnwinding, web guiding, tension control, precision coating, metering, drying, curing connection, cooling, inspection, rewinding, and data recording
Production capacityDesigned according to coating width, line speed, wet film thickness, drying time, material roll size, and trial or small-batch output target
Main modulesUnwinder, coating head, precision pump, web guide, tension control unit, drying oven, cooling section, rewinder, control cabinet
Control systemPLC control, HMI interface, recipe storage, servo drive, metering pump control, temperature control, alarm system, optional data collection
Safety designGuarding, emergency stop, exhaust interface, over-temperature protection, interlock, warning light, and customized protection layout
Power supply380V / 50Hz standard, voltage can be customized for export projects
Optional modulesSlot die coating, comma knife coating, micro-gravure coating, corona treatment, static elimination, UV curing, IR drying, solvent exhaust treatment, MES connection, and remote support interface