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Ultrasonic Carbon Fiber Automatic Unwinding Welding Machine for Composite Material Processing
The ultrasonic carbon fiber welding machine is designed for automatic unwinding, welding, and conveying of carbon fiber web materials in composite production lines, and reinforced web materials. It helps manufacturers automate unwinding, tension control, alignment, ultrasonic welding, cutting, and rewinding while improving weld consistency, material utilization, and production efficiency.
Product Description
KYD ultrasonic carbon fiber automatic unwinding welding machine is developed for manufacturers that need customized roll unwinding, web guiding, tension control, material alignment, traction feeding, ultrasonic spot welding, ultrasonic roll seam welding, edge sealing, cutting, inspection, rewinding, and downstream transfer systems for carbon fiber and composite material processing. The equipment can support single-layer or multi-layer web joining, lap welding, continuous seam welding, reinforcement tape welding, and roll-to-roll composite preparation according to the customer’s process route.
Each system is designed according to carbon fiber material type, roll width, roll diameter, layer structure, welding pattern, ultrasonic frequency, welding pressure, amplitude requirement, line speed, tension range, positioning accuracy, cutting requirement, workshop layout, safety requirements, and destination country standards. KYD provides engineering review, process layout planning, mechanical design, electrical control, manufacturing, assembly, debugging, and export support for ultrasonic carbon fiber welding projects.
Main Features
- Customized roll-to-roll process layout for carbon fiber unwinding, web guiding, tension control, alignment, ultrasonic welding, cutting, inspection, and rewinding.
- Integrated unwinder, edge guide, tension control unit, traction roller, ultrasonic welding unit, cutting unit, cooling or pressing station, rewinder, and control cabinet.
- PLC control, HMI operation, adjustable line speed, tension feedback, deviation correction, ultrasonic energy control, welding pressure control, alarm system, and production status display are available.
- Designed for stable web transport, accurate layer alignment, consistent ultrasonic weld strength, reduced manual splicing, lower thermal impact, and repeatable composite material quality.
- Roll width, roll diameter, welding head pattern, welding frequency, welding pressure, traction method, cutting method, rewinding mode, automation level, and voltage can be customized.
Quick Configuration
- Equipment typeUltrasonic welding machine
- MaterialCarbon fiber web
- Line modeUnwind / weld / rewind
- ControlPLC / HMI / ultrasonic
- CustomizationWidth, weld head, tension
Technical parameters
Ultrasonic Carbon Fiber Automatic Unwinding Welding Machine Specifications
The following parameters are for reference. KYD can customize the ultrasonic carbon fiber automatic unwinding welding machine according to roll width, carbon fiber material type, layer structure, welding method, line speed, tension control requirement, cutting process, workshop layout, automation level, and export requirements.
| Applicable material | Carbon fiber fabric, carbon fiber tape, carbon fiber prepreg, thermoplastic composite sheet, UD tape, nonwoven composite layer, reinforced web material, and custom roll-fed composite materials |
| System scope | Roll loading, automatic unwinding, web guiding, deviation correction, tension control, layer alignment, traction feeding, ultrasonic spot welding, ultrasonic roll seam welding, cutting, inspection, rewinding, and transfer |
| Production capacity | Designed according to roll width, roll diameter, material thickness, welding pattern, ultrasonic welding cycle, line speed, rewinding mode, shift output, and automation level |
| Main modules | Unwinding stand, air shaft or clamping chuck, edge guide, tension controller, traction roller, ultrasonic generator, welding horn, anvil roller or welding fixture, cutting unit, rewinder, control cabinet |
| Control system | PLC control, HMI interface, servo drive, tension feedback, edge correction control, ultrasonic energy setting, welding pressure control, motor control, alarm system, optional data collection |
| Safety design | Guarding, emergency stop, interlock, ultrasonic protection cover, overload protection, warning light, maintenance access, and customized protection layout |
| Power supply | 380V / 50Hz standard, voltage can be customized for export projects |
| Optional modules | Automatic roll loading, dual unwinding, CCD alignment, dust removal, static elimination, ultrasonic cutting, automatic splicing, barcode tracking, MES connection, and remote support interface |